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Technical Data

  • Diamond properties

  • Sapphire glass

  • Other Materials

We have several types of processing machines and a full range of evaluation equipment at our plant.
We can customise our products to fit your specifications. Please refer to our technical data by clicking the following link.

テクニカルデータ
テクニカルデータ

Diamond properties

Mechanical properties

Expansion into ultra-precision polishing

Market requirements

1. Higher Precision

   Finished surface is grain size dependent

2. Alternatives to CMP

   High speed and ultra-mirror surface requirement
   Limitations of chemical reactions

Technical Challenges

1. Atomisation

   Precise classification technology
   Dispersibility (coarsening due to agglomeration)
   Handling properties

2. Abrasive Properties

   Reduction of micro-cracks

3. High Purity

   Refining technology

Density [g/cm3]
Hv[kg/mm2]
Diamond
3.52
10,000
c BN
3.48
5,000
Boron carbide
2.52
3,500
Silicon carbide
3.19
2,400
Alumina
3.90
1,800
Ultra hard carbide
>10.0
1,800
Silicon nitride
3.25
1,600
Zirconia
6.05
1,300
Quartz
2.66
1,000

Sliding characteristics

Characteristics required for sliding materials

→Same features with ultrafine-grained diamonds

1. Wear Resistance

   Hardness dependency (diamond = No. 1)

2. Low Friction Coefficient

   Ultrafine-grained diamond μ < 0.1

3. High Durability

   (Maximum PV, High Elastic Modulus)

4. Affinity with Other Materials

   Not suitable for Fe-based materials

5. Corrosion Resistance

   Diamond = chemically stable

Challenges: Coating, mass production, processing etc.

Friction Coefficient
Stability
Si substrate
0.12-0.18
-
Polycrystalline
0.04-0.05
3min.
Nano
0.04-0.05
10min.
Sliding characteristics

Thermal and Electrical Properties

Properties required for heat sink materials.

  1. 1. Thermal Conductivity = High
  2. 2. Thermal Expansion Coefficient = Low
  3. 3. Dielectric Constant = Low
  4. 4. Insulation (Specific Resistance) = High
  5. 5. Stability of Properties
  6. 6. Adhesion = Good

Challenges: Difficult formability, mass production, cost competitiveness, etc.

Thermal Conductivity
[W/m-K].
Linear Expansion Coefficien
[x10-6/K].
Specific Resistance
[Ω-cm].
Dielectric Constant
[1MHz].
Dielectric Strength
[kV/mm].
Diamond 2000 2.3 1016 5.6 350
Al2O3 20 8.0 >1014 9.2 14
SiC 60-490 4.2 <106 4.4 400
AlN 70-260 4.7 >1014 8.7 15
BeO 250 7.8 >1014 6.5 10
Silicon Si 150 2.6 - 11.8 30
Silver Ag 430 19.1 1.6x10-6 - -
Copper Cu 400 16.8 1.7x10-6 - -

Excellent properties as semiconductor
material Diamond substrate

↑Seed crystal for crystal growth

  1. 1. high band gap and thermal conductivity → High temperature compatibility
  2. 2. High mobility and dielectric strength → High speed and power compatibility
  3. 3. High saturation velocity and dielectric breakdown voltage → High frequency compatibility
  4. 4. Low dielectric constant → High speed compatibility
Lattice constant
[Å]
BandGap
[eV]
Mobility[cm2/V-s] Saturation Electron Velocity
[cm/s]
Dielectric Breakdown Voltage
[kV/mm]
(Electron) (Hole)
Diamond 3.57 5.47 1800 1600 2.5x107 >350
3C-SiC 4.36 2.23 1000 700 2.7x107 400
6H-SiC 3.09 2.93 500 - 2.0x107 250
Silicon Si 5.43 1.12 1500 600 1.0x107 30
GaAs 5.65 1.43 8000 400 2.0x107 40
GaN 3.19 3.39 900 - 2.7x107 40
ZnSe 5.67 2.67 - - - -

Other properties.

  • 1.Toughness 7.5 (equivalent to quartz)
  • 2.Optical properties Single refractive index, refractive index 2.417, dispersion 0.044, transparency
  • 3.X-ray transparency available
  • 4.Excellent chemical resistance
  • 5.Acoustic material properties / Specific elastic modulus:325[1010dyne/g/cm]
       Propagation velocity:18,000 [m/sec].
  • 6.Catalyst Carrier
Other properties

(e.g.) 2-PA decomposition activity (300 °C)

Confirmation that surface treatment by calcination and acid treatment results in a highly active acidic catalyst

Sapphire Glasses

One example of sapphire polishing

Polishing Condition

Polishing Material
Sapphire for LED (C Aspect)
Polishing Plate
Copper/12inches
Polishing Time
30minutes
Polishing Load
1.2kg/cm2
Rotational Rate
90rpm
サファイヤガラス

Gvaluation Result

SCM FINE
DIAMOND
Mono-Crystalline
Diamond
Size
1-3micron
1-3micron
D50
1.52
1.61
Surface Roughness Ra(μm)
0.009
0.012
Surface Roughness Rmax(μm)
0.092
0.168
Removal Rate
16.8
5.4
SCM FINE DIAMOND

SCM FINE DIAMOND

Mono-Crystalline Diamond

Mono-Crystalline Diamond

Other Materials

Our polycrystalline diamond powder product “SCM FINE DIAMOND” shows extremely high performance in precision polishing of ceramics and other hard materials, compared with the monocrystalline diamond powder which has been widely used in the past.
Digital technology is developing by the day and the importance of precise polishing for ceramics and other hard materials is increasing more than ever. Our SCM FINE DIAMOND is now becoming vital for the tech industry.

Other Materials
Other Materials

難加工材の研磨速度の一例

Polishing material
Mono-Crystalline
Diamond
SCM FINE
DIAMOND
Sapphire
1
3.2x
Ferrite
1
3.5x
Zirconia
1
1.8x
Alunina
1
1.8x
Silicon Carbide(SiC)
1
2.0x
Cemented Carbide(WC)
1
2.2x
Stainless Steels(SUS)
1
1.6x

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